John Clore
Industrial Automation · Web Development · Real World Solutions
Featured project

Controls Trainer

Interactive Industrial Automation Training

A browser-based PLC and controls training platform where students wire circuits, program ladder logic, troubleshoot faults and practice industrial automation in an interactive environment.

  • Interactive simulations
  • Industrial components and wiring
  • Saved progress and completion certificates
  • Built for students and technicians
Actual Controls Trainer homepage with hero, industrial control panel and feature cards
Actual Controls Trainer homepage
10Training levels

From motor control to advanced automation.

Real equipment

PLCs, VFDs, sensors, wiring and HMIs.

Hands-on learning

Build, test and troubleshoot interactively.

Certificates

Track progress and earn completion certificates.

About this project

A hands-on platform for real controls skills

Controls Trainer is an interactive, browser-based industrial automation training platform I created to help students and technicians practice electrical wiring, PLC programming, troubleshooting and machine operation. I personally created the training lessons, using progressive, hands-on exercises that combine component selection, circuit building, PLC logic, troubleshooting and simulated equipment in a single learning experience.

Rather than simply reading about industrial controls, learners make connections, write logic, test their work and see how the system responds.

My role

Founder, Lesson Creator, Designer & Developer

I conceived and built Controls Trainer from the ground up. I created the lessons and instructional progression, then designed and developed the interactive platform that brings each exercise to life.

  • Creation of every lesson, challenge and learning objective
  • Platform concept and instructional design
  • Website design, development and hosting
  • PLC, wiring and troubleshooting simulation design
  • Visual assets, equipment interfaces and animations
  • Testing and ongoing improvements
Progressive skill development

Training levels

Start with guided fundamentals and advance into commissioning, troubleshooting and machine-design challenges. These are cropped images from the real website, not placeholder graphics.

Controls Trainer homepage showing introductory training
LEVELS 1–2 · FREE

Guided motor starters

Learn wiring and ladder fundamentals through introductory lessons.

Actual Controls Trainer electrical cabinet wiring screenshot cropped from the original Level 3 lesson imagery
LEVEL 3 · FULL ACCESS

Technical challenge

Select components, assign PLC I/O, wire the system and program the turret.

Actual Level 4 troubleshooting bench screenshot
LEVEL 4 · FULL ACCESS

Troubleshooting

Diagnose faults with a virtual multimeter and control panel.

Actual Controls Trainer electrical cabinet wiring screenshot cropped from the original Level 3 lesson imagery
Level 3: interactive cabinet wiring
Build and connect

Interactive wiring and components

Work with PLCs, power supplies, terminal blocks and field devices. Click terminals, trace connections and build functional control panels.

  • Industrial component selection
  • Electrical wiring and I/O assignment
  • Interactive visual feedback
  • Ladder logic programming
Diagnose and repair

Real-world troubleshooting

Use a virtual Fluke multimeter, diagnose live faults and follow lockout/tagout procedures. The simulation presents control-panel test points and repair steps.

  • Interactive multimeter
  • Control-panel test points
  • Lockout/tagout procedures
  • Fault diagnosis
Actual Level 4 Fluke multimeter, control panel and lockout/tagout station
Level 4: troubleshooting bench and LOTO
Actual packaging conveyor and PanelView Plus 7 HMI fault screen
Packaging conveyor and interactive HMI
Operate and monitor

HMI and machine operation

Explore machine status, start and stop controls, alarms and I/O feedback through an interactive operator interface.

  • HMI screen simulation
  • Live I/O monitoring
  • Alarm and fault handling
  • Conveyor operation

Ready to build real controls skills?

Explore the actual lessons and interactive simulations at ControlsTrainer.com.

Visit ControlsTrainer.com ↗